Consulting & Auditing

We’re often called upon to provide a thorough study of existing process control, energy management, and provide recommendations for process optimization or DCS migration. We also provide audits and reporting to assure system compliance with proscribed standards.

Engineering & Systems Integration

Having performed literally hundreds of major DCS & APC projects, we offer the engineering experience to successfully deliver the full range of engineering services centered around process control, from process optimization & APC to enterprise resource planning down to operation/management level and plant/field level. These include:

• APC, Machine Learning & MPC

• Process Optimization

• DCS Systems Engineering

• Manufacturing Execution Systems

• SCADA & Automated Systems

• Electrical Distribution & Instrumentation

Maintenance & Training

We’re capable of providing full support to keep systems up and running. But unlike most, we’re also willing to provide training and technology transfer to those who have the staff and desire to be self-reliant and manage it all themselves.

Plant Intelligence

Our solution for Plant Intelligence simplifies and enhances decisioning and plant performance optimization by synchronizing data for clear communication between your operation level (e.g. SCADA) and your top management level (e.g. Manufacturing Execution Systems/MES or Manufacturing Information Systems/MIS).

It also offers the capability to serve as a backbone system for the plant, vertically linking the field and operation level directly with the top Enterprise Resource Planning (ERP) system for easier transparency and visibility of Key Performance Indicators (KPIs). Key benefits include higher efficiency, lower waste/scrap, and decreased plant costs.

Electrical Solutions

We specialize in designing and delivering efficient energy generation & distribution networks that can meet the unique challenges of cement or process plant environments.

Additionally, by integrating electrical arrays with electrical hardware, we can build in intelligence capabilities such as automatic load leveling, automatic reactive power compensation, and power grid monitoring and analysis in order to maximize electrical usage efficiency.

Specific electrical solutions we provide include:

• System Design

• Engineering & Project Management

• Installation – Implementation & Commissioning

• Maintenance Services

• Energy Optimization Solutions

• Total System Integration

• Plant intelligence Support

Migration & Modernization

We’re expert at plant migration/modernization to help companies meet the challenges of increasing market competition, product standardization, environmental compliance, and cost reduction. At ES Processing, we’ve developed a proven and structured methodology, tailored to individual client needs, that minimizes the cost, downtime and risks of revamping old process control, electrical distribution, drive technology, and other components required for plant modernization.

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