We are proud to announce the very successful completion and handover of the Kiln Process Optimizer (KPO) project implemented on Kiln 2 at Sibline Cement Plant – SECIL Group. Once again, ES Processing has demonstrated its engineering excellence and the robustness of its fully autonomous AI/APC optimiser through...
We are proud to announce the very successful completion and handover of the Cement Mill Optimizer (CMO) project implemented on Cement Mill CM6 at Southern Province Cement Company (SPCC), Tehama Plant – KSA. This milestone marks a major step forward in SPCC’s digital transformation journey, highlighting...
ES PROCESSING’s AI and Advanced Process Control Solutions are reshaping Kiln operation and cement plant performance – with Soft Sensors and MPC, ES Processing is offering a full-autopilot Optimizer enabling higher Kiln stability, driving higher throughput, improved clinker quality, and better energy efficiency. AI and Advanced Process...
ES Processing successfully implemented and commissioned its advanced Kiln Process Optimizer (KPO) at Sibline Cement in Lebanon, marking a major milestone in the plant’s digital transformation journey. The project, featured in the October 2025 issue of World Cement Magazine, showcased how AI/APC-driven predictive control can...
Following the extended success of the AI/APC Cement Mill Optimizer (CMO) implementation on Cement Mill C at Saman Cement — and the remarkably fast ROI achieved within just 52 days after commissioning — Saman Cement Management decided to roll out ES Processing’s AI/APC Optimizer on their second...
The integration of artificial intelligence and advanced process control in the grinding processes of the modern cement plant is leading to optimised grinding performance, higher output rates, lower specific electrical consumption and fewer fluctuations in fineness. The cement industry is undergoing a significant transformation, driven by...
Fayez Boughosn and Ighnatios Maatouk, ES Processing, explore the benefits of autopiloting the cement manufacturing process. The cement industry is being reshaped through various challenges such as climate engagement initiatives,digitalization, energy costs and market volatility. ES Processing developed its first APC-AI CMO as a ball mill autopilot,...
This project consisted of the implementation of our cutting-edge Advanced Process Control Solutions for the Cement Mill “C”, at Saman Cement based in Al-Muthanna governance – Iraq. Under the scope of this project, ES PROCESSING Performed the development and engineering of 2 Soft Sensors for Blaine...
ES Processing carries out the migration of the entire DCS by implementing 10 PLCs S7 410-5H that communicate with two new Redundant Servers, an Engineering Station, six Operator Stations....
ES PROCESSING performed this turnkey project that consisted of the migration of the DCS by implementing two Redundant Servers, two Engineering Stations, Seven Operator Stations, one Open PCS7 Station. The new DCS operates under PCS7/CEMAT V9 over an Industrial Ethernet network. ES PROCESSING has also ensured...
ES Processing carried out the protection of 10 DCS by implementing on June/ July 2022 McAfee Application Control Protection (Whitelisting protection mechanisms) for Titan Cement plants in Thessaloniki (Greece), Sharrcem (Kosovo), Tokat (Turkey), Ben Suef 1 & 2 and Alexandria (Egypt), Antea (Albania), Usje (Macedonia),...
In the following article from the June 2022 issue of International Cement Review, ES Processing emphasizes on their APC-AI cutting-edge solutions for optimizing cement vertical mills on autopilot. “Greener cement and fully-autopiloted processes are the recent focus of innovations in the cement industry. There is now a...
We, Dangote Cement Senegal SA, hereby express our appreciation to ES-Processing for the successful completion of the Cement Vertical Mill Process Optimization Project (VMO), which resulted in improving the performance of the vertical mill through multiple combinations of breakthrough machine learning and modeling technologies.We wish...
We, Dangote Cement Cameroon SA, hereby express our appreciation to ES-Processing for the successful completion of the Cement Mill Process Optimization Project (CMO), which resulted in maximizing the performance of the vertical mill through multiple combinations of breakthrough machine learning and modeling technologies. We wish...
We, Titan Cement Company SA, hereby express our appreciation to ES-Processing for the successful completion of the Cement Mill Process Optimization Project (CMO), which resulted in maximizing the performance of the horizontal mill of one of our cement plants through multiple combinations of breakthrough machine...
ES PROCESSING has developed the PCS7 interfaces to communicate via OPC to enable the Autopiloting of the Process with INCA MPC (Module Predictive Control)....
In this article reprinted from the March 2021 issue of Cement World, Ighnatios Maatouk and Fayez BOUGHOSN of ES Processing explain how Kiln performance can be maximised through the use of artificial intelligence. CLICK TO VIEW ...
Watch The Recording ES Processing: Advanced Process Control & Process Optimisation The cement industry is facing new challenges in the form of rising competition, ever-increasing raw material and energy prices, and the need to comply with stricter environmental protection policies – challenges that can no longer be...
We would like to congratulate ES Processing Engineering Services for carrying out with professionalism and dedication “Titan Global DCSs Upgrade to CEMAT8.2” project, a delicate one, involving the revamping of 9 Complete Cement Production lines in 8 different countries in a record time of 1...
ES Processing carried out the migration of the entire DCS by implementing 5 PLCs S7 410 that communicate with two new Redundant Servers, an Engineering Station, six Operator Stations....