CMO Project SPCC – Tehama CM6 (KSA)
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The Rise of Smart Kilns – Cement World October 2025
ES PROCESSING’s AI and Advanced Process Control Solutions are reshaping Kiln operation and cement plant performance – with Soft Sensors and MPC, ES Processing is offering a full-autopilot Optimizer enabling higher Kiln stability, driving higher throughput, improved clinker quality, and better energy efficiency. AI and Advanced......
SECIL Group – Sibline Cement: AI/APC Kiln Process Optimizer
ES Processing successfully implemented and commissioned its advanced Kiln Process Optimizer (KPO) at Sibline Cement in Lebanon, marking a major milestone in the plant’s digital transformation journey. The project, featured in the October 2025 issue of World Cement Magazine, showcased how AI/APC-driven predictive control can......
Al Wataniya – Saman Cement: AI/APC Cement Mill Optimizer (CMO)
Following the extended success of the AI/APC Cement Mill Optimizer (CMO) implementation on Cement Mill C at Saman Cement — and the remarkably fast ROI achieved within just 52 days after commissioning — Saman Cement Management decided to roll out ES Processing’s AI/APC Optimizer on their second......
Grinding on Autopilot
The integration of artificial intelligence and advanced process control in the grinding processes of the modern cement plant is leading to optimised grinding performance, higher output rates, lower specific electrical consumption and fewer fluctuations in fineness. The cement industry is undergoing a significant transformation, driven......
Autopiloting the cement process – Cement World May 2024
Fayez Boughosn and Ighnatios Maatouk, ES Processing, explore the benefits of autopiloting the cement manufacturing process. The cement industry is being reshaped through various challenges such as climate engagement initiatives,digitalization, energy costs and market volatility. ES Processing developed its first APC-AI CMO as a ball......
Saman Cement – Iraq (2024): AI/APC Cement Mill Optimizer (CMO)
This project consisted of the implementation of our cutting-edge Advanced Process Control Solutions for the Cement Mill “C”, at Saman Cement based in Al-Muthanna governance – Iraq. Under the scope of this project, ES PROCESSING Performed the development and engineering of 2 Soft Sensors for......
Titan Kamari (Greece) – 2023: Migration of the DCS from ABB to CEMAT V9.1
ES Processing carries out the migration of the entire DCS by implementing 10 PLCs S7 410-5H that communicate with two new Redundant Servers, an Engineering Station, six Operator Stations....
Vicat Montalieu France (2022): Migration and protection of the entire DCS from CEMAT V8 to PCS7/CEMAT V9
ES PROCESSING performed this turnkey project that consisted of the migration of the DCS by implementing two Redundant Servers, two Engineering Stations, Seven Operator Stations, one Open PCS7 Station. The new DCS operates under PCS7/CEMAT V9 over an Industrial Ethernet network. ES PROCESSING has also......
Titan Group – 2022: McAfee Application Control Protection for DCS – Multiple Plants
ES Processing carried out the protection of 10 DCS by implementing on June/ July 2022 McAfee Application Control Protection (Whitelisting protection mechanisms) for Titan Cement plants in Thessaloniki (Greece), Sharrcem (Kosovo), Tokat (Turkey), Ben Suef 1 & 2 and Alexandria (Egypt), Antea (Albania), Usje (Macedonia),......
Vertical Mills on APC-AI Autopilot
In the following article from the June 2022 issue of International Cement Review, ES Processing emphasizes on their APC-AI cutting-edge solutions for optimizing cement vertical mills on autopilot. “Greener cement and fully-autopiloted processes are the recent focus of innovations in the cement industry. There is now......
Dangote Senegal Vertical Mill Optimization
We, Dangote Cement Senegal SA, hereby express our appreciation to ES-Processing for the successful completion of the Cement Vertical Mill Process Optimization Project (VMO), which resulted in improving the performance of the vertical mill through multiple combinations of breakthrough machine learning and modeling technologies.We wish......